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iToby Tire Robot Operating Manual Version 6.5

6 Transporting the Robot TRANSPORTING THE ROBOT Before transporting the robot, remove the robot battery from the robot. The vehicle that you use

7Subsystems Part 2 Subsystems of the Robot Functionally, the robot is made up of the following basic subsystems: A. Radio Control System

8 Radio Control System CHAPTER 2 Radio Control System The Radio Control System consists of the control transmitter unit held by the operator and

9Radio Control Diagram RADIO CONTROL TRANSMITTER (Hi-Tec) 2 9 12 14 11 10 7 8 6 4 5 3 16 15 1 13

10 Radio Control Functions RC TRANSMITTER CONTROLS Note: The following information on the transmitter controls includes information for a variety

11Top Switch Functions 12. Tape player 13. Blink eyes 14. Dance and Handshake 15. Unused 16. Siren

12 RC Transmitter Battery THE NICKEL METAL HYDRIDE (NI-MH) RC TRANSMITTER BATTERY The NI-MH RC transmitter battery will last about 5-6 hours on a f

13Adapter and 110 V Supply Adapter for Charging an Extra NI-MH RC Transmitter Battery If you have an extra NI-MH RC battery, you can charge this o

14 Voice System CHAPTER 3 Voice System The Voice System consists of two separate communication links. One link transmits the operator's v

15Voice System How to Operate the Operator’s Transmitter 1. Open the battery door. 2. Use a 9 Volt alkaline battery and insert it according to th

ii Toby Tire Operating Manual Congratulations on your purchase of a ROBOTRONICS, Inc. robot. Your robot has been carefully constructed of th

16 Voice System How to Operate the Receiver (in Robot) There are two adjustments on the receiver. The volume is on the back of the receiver, which

17Voice System How to Operate the 151 Transmitter (in Robot) No adjustment is needed. The switches will be preset to on at the factory. It receiv

18 Voice System Troubleshooting ! Warnings 1. Do not unplug or plug in the DC power plug on the robot receiver with the robot power on. If the po

19Voice System Troubleshooting Problem Cause Solution Voice System Always do the following first: 1. Replace the 9 Volt batteries with new ones.

Moving Mouth 20 MOVING MOUTH Function- The moving mouth is a feature where the mouth moves as the operator speaks through the robot. The amount of

21Operator Voice Units Operator’s Voice Transmitter and Receiver Mic Plug - 3.5mm or 3 Pin mini XLR 3.5mm Headphones Plug

22 Cassette Tape Player CHAPTER 4 Cassette Tape System The cassette tape system is located inside the robot on the metal electronics box. The

23Cassette Tape Player Cassette Tape Player

24 Cassette Tape Player

25Siren CHAPTER 5 Siren The robot siren is operated by remote control from the Radio Control Transmitter. The siren circuitry is located on the

iiiContents Contents Warranty Information ... 1 PART

26 Robot Battery CHAPTER 6 Robot Battery System ROBOT BATTERY The battery in the robot is a rechargeable sealed lead-acid Gel type battery 12

27Robot Battery Charger ROBOT BATTERY CHARGER The charger supplied with the robot is designed to both recharge your battery, and extend your batter

Robot Battery Charger 28 If the Battery is not taking a Charge Make sure that the charger is working by connecting it to a battery that is known to

29Drive Motor System CHAPTER 7 Drive Motor System Your robot is provided with two high quality industrial grade drive motors. Each motor contr

30 Drive Motor System swap. If now the wheel/motor on the side in question operates and sounds fine then the motor is good. -Drive circuit-(motor co

31Arms System CHAPTER 8 Arms The main components of this system consist of the arm motors, motor control circuit, and the feedback pot. When y

32 Eyes CHAPTER 9 Eyelids The eyelids movement is accomplished by one servo motor just behind the eyes. When the switch on the radio contro

33Voice Modifier CHAPTER 10 OPTIONAL ACCESSORIES OPTIONAL ACCESSORIES: VOICE MODIFIER (PITCH SHIFTER) INSTRUCTIONS The pitch shifter (voice

Voice Modifier 34 The shifter gets power from the robot battery; no internal battery is needed. If the cover of the main electronics box ever needs

35Assembly & Disassembly PART 3 CHAPTER 11 Assembly & Disassembly Removing the body: 1. Remove the tread to access the battery. 2.

iv Contents PART 3 Assembly & Disassembly...35 Chapter 11 Assembly & Disassembly...

36 Maintenance: Checklist PART 4 CHAPTER 12 Maintenance Regular Maintenance Checklist Periodically the robot should receive a thorough inspec

37Maintenance: Recommended Tool Kit Recommended Tool Kit Fuses- 1, 3, 5, 15, 20, 30 Amp (AGC Type) 4" cable ties #53 Miniature bayonet bulbs (a

38 Maintenance: Painting the Body PAINTING OF THE ROBOT BODY The following information is only suggestions of painting methods. Contact a profes

Maintenance: Repair of the Body 39 REPAIR OF THE ROBOT BODY Materials Super glue ABS or PVC clear medium bodied glue Fiberglass mesh Rubber glove

40 Maintenance: Storage STORAGE Storing your robot for any length of time. 1. !Charge the robot battery. (Storing the battery for any length of

41 APPENDIX A

42 Appendix A: Quick Reference Troubleshooting Chart Quick Reference Troubleshooting More detailed troubleshooting by system is included with each

Appendix A: Quick Reference Troubleshooting Chart 43Problem Cause Solution 1. Tape player not on tape mode or volume not turned up. 1. Put mode s

44 Appendix A: Quick Reference Troubleshooting Chart Problem Cause Solution One of the eyelids is at a different level 1. Eyelid rod bent or eyel

45Appendix A: Robot Functional Block Diagram

1Warranty Information and Getting Help Limited Warranty All robots and accessories have a limited 6-month warranty, which covers all parts and lab

46 APPENDIX B ROBOT PARTS IDENTIFICATION

47Appendix B: Inside View Inside View MicrophoneVoice Transmitter Fuse Block Voice ModifierVoice Receiver Tape Player Battery strap On/Off Switch B

48 Appendix B: Main Box Inside Main Box Inside Main Fuse BlockMain Circuit Board Arm Board Signal Wires Left Arm/5Volt/Right Arm Active Audio Filt

49Battery Compartment Battery Compartment-Inside View Battery Connector Drive Motors On/Off Switch Robot Battery

50 Appendix B: Main Electronics Board Main Electronics Board Cass. 3 Volts Switching Output 1 Output 2 Output 3Receiver Signal In White/Yell./

51Appendix B: Fuse Block Detail Fuse Block Detail Use AGC Fast Acting Type Fuses 0 brown wire 2 blue wire 1 blue wire 3 white wire

52 Appendix B: Side Arm View Side Arm View Arm Motor ConnectorArm Feedback Pot Arm Motor Speaker

53 Eyes Servo Board (Opto-Shift Register Board) Version With Two 4 Pin Connections Version With One 5 Pin Connection Red + 5 V Black Gray Yellow B

54 Appendix B: Eyes Eyes Eyelid Servo Servo Arm Eyelid Rod Servo Board

55Appendix B: Arm Control Board Arm Control Board Left Arm Signal5 Volt PowerRight Arm Signal Right Arm Circuit Left Arm Circuit

2 Warranty Information and Getting Help  Upon the receipt of your product, save all packing materials to return the product if needed.  If you m

56 Notes

57Technical Tips

3Operating Hints Part 1 General Operating Instructions CHAPTER 1 Getting Started OPERATING HINTS ROBOTRONICS, Inc. robots are a unique and e

4 Setup and How to Operate the Robot SETUP AND HOW TO OPERATE THE ROBOT Step # 1 Read and study this manual completely before operating the robot.

5Setup and How to Operate the Robot Step # 9 Charge the batteries again Connect the Robot battery to the charger and bring it back to a full charge